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Been busy in the shop

Jamie

Senior Member
6,138
189
Ohio
I have finally motivated myself to get out in the shop and make some noise. I have very important "little" project to get done posthaste. I'm making a bamboo backed osage bow for my grandson. He turned 8 last month and spent some time doing deer stuff with me this fall. He was totally into it, and loves slinging arrows. The plastic piece of crap that he is shooting now is not working for me at all, lol. I would be embarrassed to show up at an OSTA shoot with MY grandson holding a Walmart toy bow. I have a reputation to protect, after all. ;)

I found a couple of pieces of material that my late friend Dean Torges had worked on, and I inherited when I cleaned out his shop. In some of that was a tapered piece of osage board stock only 60" long, presumably for a 58" bow, and a piece of tapered bamboo backing also 60". Short stock like this is useless to me as I have not shot anything less than a 64" bow for 25 years or more. I further thickness tapered both pieces to get in the ballpark for 15lb bow. Years ago, I made a pattern for kids bows. I only ever made one bow with that pattern and that was special gift for a good friend's grandson many years ago. It was a really nice kids bow. Glad I kept the pattern. I traced the smaller pattern on the already cut out bamboo backing. I'll glue it up later this week.

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For the little bit of work I did to get this project underway I find myself feeling an unusual new sense of purpose. New in that this feels different to me from all the other bow work I have ever done. I realized that this is not about me anymore. Being able to make my grandsons first actual bow from materials worked on and left behind by my mentor and great friend creates a connection between past, present and future that is quite rare in this day and age. Maybe, with some time, persistence, and a little luck, I can set a young boy onto a path into the outdoors, onto a better path than he might find otherwise. A path not unlike my own.
 

Jamie

Senior Member
6,138
189
Ohio
Off the form, cut to side and back profile, handle shaped, corners all rounded. Floor tillering (bending by hand with no string) to see how the bending looks and get a feel for the draw weight has shown a bow bending in a nearly perfect arc already. Seems kind of heavy still, but it is hard to tell with a bow of this size at this stage. Ready for string grooves a string now. A string that I now have to make. :rolleyes: Making strings is an annoying by-product of building custom bows, but there is little other recourse as I have never paid money for a Flemish string made by someone else that suited me. Yes, I am a string snob. String making is such an integral part (1/3 to be exact) of the whole affair that it is probably worthy of its own thread someday. I mean, you have a bow a string and an arrow. I have spent many hours typing here about making wooden bows and wooden arrow and about 30 seconds complaining about having to make strings, lol.

Making strings for small bows that launch little arrows is tricky. You have to use fewer plies, smaller diameter serving, and getting the length right, even with a jig like the one I made over 30 years ago, is tricky for strings a foot shorter than I usually make.




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Jamie

Senior Member
6,138
189
Ohio
This came together nicely today. Tiller came in nicely and I got the limb tips narrowed and shaped, finished shaping the handle. Comes around in a very pretty elliptical arc. 14lbs @ 20", although I think it will only get drawn about 15" for now. Ready for a test drive.

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I couldn't help myself. :D

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Jamie

Senior Member
6,138
189
Ohio
Thanks. I appreciate the compliment.
Sometimes bows just fall out of the stock almost on their own, other times I have to drag them out amidst lots of kicking and screaming. This one practically made itself. Good mojo in this stick. Magic does exist. I live to this day under the spell cast on me nearly 50 years ago. A charmed life.
 

Jamie

Senior Member
6,138
189
Ohio
Rehabbing trash

Last summer when I went to the OSTA state shoot to drop off some donations an acquaintance of mine accosted me with a rather amateurish looking wooden bow that he wanted to get the draw weight reduced by about 10 lbs. As soon as he handed it to me I understood why he came looking for me, although his excitement for possessing this overgrown tomato stake I still do not understand. It was a hickory backed Osage bow that I made a very long time ago. I should have said "no, put that back in the trash where it belongs." Dumb Jamie said he would try. 🙄

There were no markings on the bow, so I'm not totally sure when I made it, but I stopped using hickory for backing material before 2000. I'm guessing that I made it in 1998 or 1999, just a few years after I fell into this rabbit hole. I'm quite sure that I made this for me as it was 60lbs at 28.5" (59lbs @28") when I checked it before starting to work on it, 66" long. This bow is grossly overbuilt, (wider and longer than it needs to be to do the work) but that is how you ward off failure from poor construction and tillering, the kind a beginner is capable of, although the tiller of this bow was/is very good. The tradeoff is that they are ugly, cumbersome, poor performers, relatively speaking. The handle is poorly shaped and too big as well.

Some years later a certain Hoot Gibson literally picked this bow and several others out of my trash. I mean they were in a trash can out at the street to be picked up by the garbage man. I remember the affair very well as I pleaded with him to leave them in the trash. I wanted them to disappear for good. After having so many poorly made, barely successful bow like that laying around in the shop long enough I had finally found the courage to put that junk where it belonged. I think he donated them for auction, but still that was 20 years ago or so. I don't recall how Ed came to be in possession of this monstrosity, but he was pretty happy to have it despite the fact that it was about 10lbs too heavy for him to pull it. I loathe to work on projects like this for obvious reasons. I have had this standing in the corner staring at me since last September. Once I got motivated to get into it, I realized that this was really a treat for me in disguise. I got to take a rather jarring look at where I began with wooden bow building in contrast to where I am today. It is hard to believe I've been building wooden bows for 30 years.

So, Ed wanted to drop ten pounds and bow is reading 49@28". I reshaped the handle a bit, narrowed the limbs a tiny bit, dished out the area on the handle where the arrow passes a bit to make it a smidgen closer to center shot. The lower limb was bending gracefully, but too stiff relative to the upper limb, so I weakened it to improve the balance and timing of the limbs. The back of the bow cannot be worked on at all aside from rounding off the corners. I'm not doing anything else beyond most of the necessary sanding. Ed can finish it and put a handle on it however he sees fit. The bow will shoot better now than it probably ever did before if it stays together. This is one of only two bows that I backed with hickory that survived until today. All the rest failed in tension, i.e., the backing failed. The other one still belongs to me, and I killed two deer in W. Va with it and shot a running rabbit with it at the Great Ohio Rabbit Hunt (GOHR) in 1999. I probably cannot pull it anymore, lol.

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please note the atrocious glue joint of the riser. smh.
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see how the growth rings feather out down the limb? This is a plain sawn board and not really the best grain orientation for a backed bow like this. Quarter sawn board stock is much more desirable for this style of bow.
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