I would think using rifled slugs out of a smooth bore would cause some issues. For one the bullet has wings to catch the rifling in a barrel to spin. With a smooth bore you don't have that and the bullet doesn't get the initial spin from the barrel. When that bullet leaves the barrel it just wobbles and has no consistency at all. With that smooth barrel I would go back to the old pumpkin ball style slug. Still might have some inconsistency because that's just the nature of the beast with smooth bore guns but probably not as bad as your getting now. That's just my thoughts on the thing. IDK lol.
Now that he has the rifled barrel he should be able to use the rifled slugs just fine. Just need to find a slug that flies the best. I always hated shooting slugs just because it gets expensive quick trying to find one that works the best. The slugs that worked the best for me was the Copper Solids but that was years ago and at the time they was still expensive at $8.00 a box but I think they are close to $20 for a box now lol. I also never worried about 3" slugs and just went with the 2-3/4" slugs. Even tried some of the low recoil slugs that did ok. Just need to try a few different brands and see what the gun likes and sometimes that's not what WE like lol.
Going to disagree here. Rifled slugs are the ones you WANT in a smoothbore NOT in a rifled barrel. The soft lead will build up in the rifling of the rifled barrel and eventually cause accuracy to degrade dramatically. You want a sabot in a rifled barrel to impart spin onto the bullet inside of the sabot. The "rifled" slugs don't do a whole bit as far as putting spin on the bullet.